The State of Manufacturing<br> Workstation Security
Manufacturing was once again the top attacked industry in 2023 for third year in a row, representing 25.7% of incidents within the top 10 attacked industries.1 When it comes to modern security practices, it’s clear that manufacturing facilities are often lacking in robust security protocols, instead opting for manual logging procedures like attendance and quality assurance check points. Not only is this analog method incredibly insecure, but it’s also not sufficient for ease of auditing purposes either. Securing Human-Machine Interfaces (HMI), Programmable Logic Controllers (PLC), and Supervisory Control and Data Acquisition (SCADA) systems along with other shared or open workstations is crucial for maintaining operational integrity and safety.
HMI (Human-Machine <br>Interface)
This is the user interface that connects operators to the machine or system. It allows for monitoring and control of processes, making it a critical point for interaction. If compromised, an HMI can become a gateway for unauthorized access, leading to potential disruptions in production.
PLC (Programmable Logic Controller)
PLCs are industrial computers used to control machinery and processes. They are essential for automating tasks and ensuring that operations run smoothly. However, if not properly secured, PLCs can be vulnerable to cyberattacks that could manipulate machinery or halt production.
SCADA (Supervisory Control and Data Acquisition)
SCADA systems are used for controlling and monitoring industrial processes at a higher level. They collect data from various sensors and devices, allowing for real-time analysis and decision-making. Security breaches in SCADA systems can have severe consequences, including physical damage to equipment and safety risks for workers.
Enhanced Operational Efficiency
Implementing digital credentialing through WAVE ID readers significantly streamlines operations within manufacturing environments. By automating access control, manufacturers can reduce the time spent on manual logging and verification processes. This automation not only minimizes human error but also enhances accountability across the production line. Employees can quickly and securely access workstations, ensuring that only authorized personnel are present in sensitive areas. This efficiency translates to less downtime and a smoother workflow, allowing teams to focus on their core tasks rather than administrative duties. Ultimately, the integration of WAVE ID solutions fosters a more productive and secure manufacturing environment.
Seamless Integration with Existing Systems.
WAVE ID solutions integrate seamlessly with existing manufacturing systems because of retrofitting capabilities and our partnerships with leading software providers. This compatibility allows manufacturers to enhance their security measures without the need for extensive retraining or disruptive system overhauls. This smooth transition not only preserves productivity but also ensures that employees can quickly adapt to the new security protocols. As a result, manufacturers can bolster their security posture while maintaining operational continuity, making the shift to digital authentication both efficient and effective.
Real-Time Monitoring and Reporting
The implementation of logical access technology in manufacturing workstations enables real-time tracking of personnel and equipment, providing invaluable insights into operational efficiency. With WAVE ID solutions, manufacturers can monitor who accesses specific areas and when, creating a comprehensive audit trail that enhances accountability. This capability is crucial for identifying patterns and optimizing resource allocation, ultimately leading to improved safety and productivity. Additionally, through the combination of a WAVE ID reader and software solution the detailed reporting features allow manufacturers to analyze data trends over time, helping them make informed decisions about process improvements and security enhancements. By harnessing real-time monitoring, manufacturers can proactively address potential issues before they escalate, ensuring a safer and more efficient working environment.
Reducing Errors & Bad Batches <br>for Paint Manufacturer
A paint manufacturer was losing an average of 12 batches a week to quality issues, resulting in an estimated loss of $8K per batch. By integrating rf IDEAS readers into PLCs and workstations and implementing single sign-on, the manufacturer was able to identify the operators responsible and hold them accountable. By eliminating errors entirely, the manufacturer $2.5M annually.
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Frequent Asked Questions (FAQ)
Do we have to buy new badges when implementing WAVE ID readers in our manufacturing workstations?
No, you don’t need to purchase new badges. Our solutions are compatible with all leading credential types, allowing you to continue using your existing badges without any hassle. Yet, if you are looking to deploy new credentials like smart cards or mobile wallet credentials, our readers are forward compatible for hybrid rollout or phased migration.
Do WAVE ID solutions work in clean rooms or food environments?
Yes, our readers are designed to meet the stringent requirements of clean room environments, including those regulated by the FDA and USDA. This makes them suitable for industries such as pharmaceuticals and food manufacturing.
Can rf IDEAS WAVE ID solutions be added to our existing infrastructure?
Absolutely! Our solutions can be retrofitted to your current infrastructure. We utilize brackets and other methods to ensure a seamless integration without the need for a complete overhaul.
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Read the Blog1. https://www.ibm.com/reports/threat-intelligence